PIck to LIGHT

What is a
pick to light system?

A pick to light system is an advanced technology used in warehouses and distribution centers, as well as in material racks for manufacturing processes, to optimize the picking and material preparation process.

This system uses light indicators, typically LEDs, to guide operators in the selection and packaging of products in a precise and efficient manner.

How does it works?

1.- Light Indicators: The LEDs are integrated into the shelves or racks and are associated with specific products.

2.- Order Generation: When an order is generated, the LEDs corresponding to the required products light up.

3.- Product Selection: The operator follows the lights to pick the products and the indicated quantity.

4.- Confirmation: Once the selection is completed, the operator confirms the task, and the LEDs turn off.

BENEFITS

  • Precision: Minimizes errors by providing clear visual cues.
  • Speed: Speeds up the process by eliminating the need to consult printed documents.
  • Reduced Training Times: Eases the integration of new operators with intuitive visual indicators.
 
Pick-to-light sensor applications are highly versatile and are primarily used in industry to improve picking efficiency and material management.

by application

Storage & logistics

Used in distribution centers to guide workers to the correct products. The sensors light up the specific shelf or location where an item needs to be picked.

Manufacturing

In “Kitting” lines, preparing material kits in an automated and guided manner for the operator.

Manufacturing

In assembly lines, “pick to light” systems help operators select the necessary components in the right order, optimizing workflow.

BY SENSOR TYPE

button with led

A basic sensor with an RGB LED that can light up in different colors through control, and a button for recognizing when the operator has taken the material.

Button with sensor
or displaY

A sensor with a display for applications where counting parts or identifying positions dynamically is required.

There are options with a light beam sensor for automatic detection of the “pick.”

light barrier sensor with led

A sensor for applications requiring a larger detection area, designed to automatically detect the “pick.”

The sensor has green/red LEDs to show the status to the operator.

let us tailor your project

The design of a pick-to-light station can be customized for the client, which includes wireless applications, integration,
and software development for operator interface screens, as well as systems that communicate with PLCs or IT systems.